Bespoke Case | Customized High-Level Order Picker Solution Enhancing Warehouse Efficiency and Operator Comfort

Project Overview

A third-party logistics provider located in eastern China faced a surge in fragmented orders and increasing SKU complexity. To meet the growing demand, they required a highly efficient and flexible high-level picking solution to expand low-level pick locations and improve access to upper rack levels. The client also emphasized the need for good operator visibility and responsive controls to ensure accuracy and safety during operation.

SINOLIFT delivered two customized Electric High-Level Order Pickers, featuring multiple lift height options and enhanced ergonomic controls. These units provide a comfortable and efficient platform for order picking, fully tailored to meet the client’s evolving warehouse requirements.

Solution Highlights

Multiple Lift Heights Available
Customizable to accommodate various rack configurations, supporting both high- and low-level picking operations with full coverage.

Operator Platform Lifts with Load
Operators rise directly with the platform to pick items from racks, allowing for precise and efficient order fulfillment.

Excellent Visibility & Smooth Control
The open design ensures a clear front view, while the responsive electric controls allow intuitive and safe operation.

Customizable Appearance & Features
Flexible customization in paint finish, control panel layout, and accessory integration enables seamless adaptation to existing workflows.

Tailored Customizations

• Custom Lift Height Range: Up to 4500 mm, tailored to the customer’s racking system.

• High-Visibility Operator Position: Enhances safety and picking accuracy during elevated tasks.

• Comfort Upgrade Package: Includes non-slip footboard, anti-vibration padding, ergonomic handrails, and user-friendly control interface.

• Branded Color Finish: Coated in a custom blue-grey scheme aligned with the client’s corporate identity.

• Expandable Interface Ports: Prepared for optional integrations like barcode scanners or data terminals in the future.

Application Scenarios & Benefits

Logistics & Distribution Centers
Efficient for order picking and restocking tasks across various warehouse zones.

E-commerce Fulfillment Hubs
Improves SKU handling and reduces order errors or return rates.

Retail Distribution Warehouses
Shortens picking time and enhances overall delivery responsiveness.

Manufacturing Workstations
Ideal for line-side replenishment and small-parts staging.

Client Achievements:

• Improved Efficiency: Reduced order picking cycle time by approximately 30%, increasing daily throughput per operator.

• Enhanced Safety: Superior visibility and precise controls reduce the risk of accidents during high-level operations.

• Unified Brand Image: Equipment appearance aligns with company branding, reinforcing a professional environment.

• Future-Proof Setup: Ready for functionality upgrades to accommodate future operational growth.

Shipping Details

• Destination: Jiangsu, China

• Delivered Model: Customized Electric High-Level Order Picker (2 units)

• Max Lift Height: 4500 mm

• Load Capacity: 300 kg

• Operation: Electrically powered; operator lifts with the load

• Paint Color: Custom blue-grey finish

• Additional Features: Comfort package, safety guardrails, expansion-ready ports

• Net Weight: Approx. 980 kg per unit

• Power Source: High-performance maintenance-free battery

Why Choose SINOLIFT?

SINOLIFT is dedicated to delivering bespoke material handling solutions that fuse practicality, ergonomics, and design. From need assessment to final delivery, we prioritize every detail—ensuring your equipment fits your workflow, enhances performance, and strengthens your brand image.